WHAT WE DO
Six disciplines.One production line.
Greenfield to brownfield, design to commissioning, controls to vision — handled by the same engineers, on your floor.
Process Engineering
Standard work, takt analysis, and line balancing — designed before the first weld.
Deliverables
- Standard work documentation
- Takt time analysis
- Line balancing
- Process FMEA
- Capacity modeling
When this fits
Feasibility before a new product line or process change — when you need to know what the line will cost, how fast it can run, and where it will bottleneck before any steel is cut.
Relevant standards
Lean manufacturing methodology · AIAG FMEA
Turnkey Line Build
Greenfield lines from concept to first part produced.
Deliverables
- Greenfield line design
- Controls — PLC, HMI, SCADA
- UL 508A panel build
- Mechanical installation
- Commissioning and runoff
- Operator acceptance
When this fits
A new plant or a new product line — you have a building or a footprint, and you need a production line that produces a first good part on a committed date.
Relevant standards
UL 508A panel shop · NFPA 79 · ANSI / RIA R15.06
Retrofit & Upgrades
Keep the steel you have. Replace the brains.
Deliverables
- Controls retrofit
- Safety upgrade — OSHA, ANSI
- Obsolescence replacement
- Integration with legacy MES
- Documentation refresh
When this fits
An older line that still has good mechanics but is held back by obsolete controls, missing safety, or a controls vendor that has walked away. Retrofit instead of rebuild.
Relevant standards
OSHA 1910 Subpart O · ANSI B11 · NFPA 79
Robotics Integration
FANUC and Universal Robots authorized integrator.
Deliverables
- Cell design
- EOAT (end-of-arm-tool) engineering
- Vision-guided robotics
- Cycle time optimization
- Operator training
When this fits
Material handling, palletizing, welding, machine tending — repetitive tasks where labor is hard to hire and the cycle is well-defined. Robots when they earn their place.
Authorized partners
FANUC · Universal Robots · ANSI / RIA R15.06
Machine Vision
Catch defects before they ship.
Deliverables
- Surface defect inspection
- Dimensional check
- AI defect classification
- Traceability integration
- Lighting and fixturing design
When this fits
Visual inspection that operators can no longer do reliably at line rate, or a defect-rate KPI tied to a customer PPM target. Catch it on the line, not in the field.
Common platforms
Cognex · Keyence · Open-source CV stacks for AI classifiers
Service & 24/7 Support
Spare parts, training, and emergency response.
Deliverables
- Spare parts inventory
- Emergency response under 4 hours
- Annual preventive maintenance
- Operator retraining
- Remote diagnostics
When this fits
After the line goes live. When a fault at 2 a.m. costs more than a service contract, and your operators need a number to call that an engineer answers.
Coverage
24 / 7 dispatch · Continental U.S. on-site response
WORK SHOWCASE
